TSI transfer case

[Dustyaa]

I am a new member here. Just picked up a 95 TSI and on my way home the transfer case broke! Looking for a replacement. Any suggestions? Looks like it also screwed up the shaft from the trans to the transfer case. It is a manual trans. Do I need to drop the trans to remove this shaft? Mitch

 

[tarheels23]

wow really screwed up the teeth on the output shaft on the tranny, probably need to pull the tranny and tear it apart and replace it ha that transfer case is done for

 

[Dustyaa]

wow really screwed up the teeth on the output shaft on the tranny, probably need to pull the tranny and tear it apart and replace it ha that transfer case is done for

Was able to pull trans side cover off to get the shaft out. Had to buy a core trans just to get the shaft. Got it back together. Transfer case should arrive Friday and hopefully it will be back on the road.

 

[synthetek]

Make sure your new tcase is from a 96 or earlier with a manual trans.

 

[tarheels23]

Make sure your yoke doesn't leak, and throw some redline heavyduty shockproof in it. New input and output shaft seal on the transfer case wouldn't hurt either. Just throwing it out there

 

[Dustyaa]

Thanks for the advice. Got new tcase and installed last night. All is well and working as it should!

Going to replace the seals. Does anyone know the part #'s? I'm having trouble finding the correct ones. I know that 91-96 should work. Looks like a new yoke on the front of the driveshaft.